BACKPEDAL
ACTUATION OF REAR STIRRUP and RIM BRAKES
General Description
Bicycles in Asia and
Africa use the old English 'stirrup' brake. The stirrup is doubly supported as
it pulls radially against the truest surface of the
'Westwood' rim to be very rugged, yet as cheap and light as the less strong
cantilever rim brakes. The rod pull from
the handlebar roller lever to the front stirrup is direct and strong to match. However, a rear brake is
necessary to counter buckling on front braking in a turn, and especially the
inadequate friction of a single brake on a wet rim. Here the rod linkage from the handlebars is
fairly tortuous and sluggish, and it ties the second and usually weaker hand to
the handlebars, precluding carrying anything in either hand,
and strictly even signalling.
Such disadvantages are
overcome at some expense in European and American 1-3 speeds by an internal
'coaster' brake in the rear hub actuated by reversal of the chain motion by
backpedalling. This 1898 invention has
proved so strong, weatherproof and reliable that a front brake is usually
dispensed with altogether (illegal in the U.K.) Foot-controlled braking further
allows people with partial hand disabilities or weaknesses to cycle in
safety. One slight danger has always
been that the cranks could be vertical at their 'dead centre' when an emergency
arises and then immediate reflexive backpedalling gives much less braking force
than normal. Coasterbrakes have now been built into
heavy multispped planetary gearhubs,
but for the most common light and simple derailleur gearing as well as the original stirrup there
is no backpedal brake made.
So for cheap but
effective braking of all but fixed wheel
bikes, a simple backpedal brake actuation was developed. Just as the
closeness of the hands to the front rim is exploited in the retained front
stirrup, the pedals are conveniently close to the rear rim, and furthermore tap
the most powerful muscles of the body.
This improved actuation involves only two moving parts to be
much easier and cheaper to manufacture, as well as much more powerful. Should
backpedalling begin at dead centre, engagement is delayed until the pedals
become sufficiently horizontal for good torque application, an improvement on
the far more complicated and altogether less powerful coaster hub brakes.
The only penalty of this
great simplicity is the
minor inconvenience of having manually to reverse the pawl before
walking the bike backwards any distance; and then to reset it before pedalling is again possible. Also the rear wheel may lock if the chain is
too tight and the brake grossly over-applied to skid, meaning inconvenience in
beginning to roll again. The chain slack
in derailleur gear prevents any such lockup when the bottom jockey wheel is
replaced by a freewheel (accepting that the bike cannot be rolled backwards as
was always impossible anyways if the derailleur was not in gear.)
Technical Description. Mark V
All that is needed to
engage the brake as the pedals are backed and then to uncouple the brake and
pedals on resumption of powering is a ratchet, and the chainwheel
with its teeth exposed at its rear edge provides a ready-made ratchet wheel.
Engagement at dead centre is prevented by simply removing 3 or 4 teeth in two
diametrically opposed sectors of the chainwheel. It
still pulls the chain quite adequately as already proven bv the one piece double chainwheels
stamped bv Shimano from sheet metal.
A roller from a scrap piece of chain on the
engagement stud rotates with contact for minimal wear. The ratchet is made
silent by sandwiching the (raised) rim of the chainwheel
with a leaf of 1/2” wide steel banding strap, whose pressure is adjusted from
the stud. The pawl pivot lies inside of the chainwheel
for minimum clearance problems between the teeth and the right chainstay.
The pivot is on a folded
sheet metal angle swinging on the crank pin pulling through a lateral pin the stirrup rod forward as the
angle rotates locked to the reversed chainwheel The natural spring release of the stirrup
should be sufficient to return the arm after braking. For a rear rimbrakes the sheetmetal pulls a
spoke which is nicropressed to a flexble
7x19 brake wire turning through a pulley hanging from the seatpost
bolt.
To sustain backing up in
removing a bike from a storage alley, the pawl needs to be reversible to let
the chainwheel rotate backwards, but not forward (to
frustrate any resumption of pedalling until the pawl
is reset). The simplest way to do this is to form the pawl disengagement stops
by punching a long strip out of the ratchet arm. Then these stops can be
elastically depressed to pass the pawl over them to
reverse its setting. The prototype pictured used a half round stop with
multiple centerholes tomatch
multiple pawl pivot holes for
44,46,&48 tooth chainwheel sizes.
Fwd pedalling
ratchet position from below and behind.
Right: walking (backwards)